Standard Welding Machine

Standard Welding Machine

40000J Energy Storage Spot Welding Machine
40000J Energy Storage Spot Welding Machine
40000J Energy Storage Spot Welding Machine
40000J Energy Storage Spot Welding Machine

40000J Energy Storage Spot Welding Machine

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Description

The principle of the capacitor energy storage type point convex welding machine is to charge and store energy in a group of high-capacity capacitors through a smaller transformer beforehand, and then discharge and weld the welding parts through a high-power resistance welding transformer. The prominent feature of the energy storage welding machine is the short discharge time and the large instantaneous current, thus resulting in minimal thermal influence such as deformation and color change after welding. Small-power energy storage welding machines are suitable for welding precision components, while large-power energy storage welding machines are suitable for multi-point convex welding, ring convex welding, and sealing convex welding. The main features are as follows: 1. It has low requirements for the power grid and does not affect the power grid. Since the principle of the energy storage welding machine is to charge and store energy in capacitors through a small-power transformer first, and then discharge and weld the workpiece through a high-power resistance welding transformer, it is not easily affected by the fluctuations of the power grid, and due to the small charging power, it has a small impact on the power grid.

Application

The energy storage type spot welding machine not only can weld common black metals such as steel, iron and stainless steel, but is mainly used for welding non-ferrous metals, such as copper, silver, nickel and other alloy materials, as well as welding between different metals. It is widely applied in industrial production and manufacturing fields, such as construction, automobiles, hardware, furniture, household appliances, household kitchenware, metalware, motorcycle parts, electroplating industry, toys, lighting fixtures, and microelectronics, eyewear, etc.


The energy storage welding machine is also a highly efficient and reliable welding method for spot welding and nut protrusion welding of high-strength steel and hot-formed steel in the automotive manufacturing industry, and it does not require re-torquing during nut protrusion welding.

Specification

1. The requirements for the power grid are low and do not affect the power grid.

The principle of the energy storage welding machine is to first charge the capacitor through a small-power transformer and then discharge it onto the workpiece through a high-power resistive welding transformer. Therefore, it is less susceptible to fluctuations in the power grid, and due to the small charging power, the impact on the power grid is much smaller compared to AC spot welders and secondary rectifier spot welders with the same welding capacity.


2. Short discharge time, minimal thermal impact

Since the discharge time is less than 20 ms, the generated resistance heat of the parts is still conducted and diffused. The welding process has been completed and the parts have begun to cool down. Therefore, the deformation and discoloration of the welded parts can be reduced to a very small extent.


3. Stable welding energy

Since the charging process stops only when the charging voltage reaches the set value and then switches to discharge and welding, the welding energy fluctuation is extremely small, ensuring the stability of the welding quality.


4. Extremely high current, suitable for multi-point, ring-shaped welding, and pressure-resistant sealed welding processes.


5. No need for water cooling, saving energy consumption

Due to the extremely short discharge time, overheating will not occur after long-term use. The discharge transformer and some secondary circuits of the energy storage welding machine do not require water cooling at all.

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