Standard Welding Machine

Standard Welding Machine

AC Spot Convex Welder
AC Spot Convex Welder
AC Spot Convex Welder
AC Spot Convex Welder
AC Spot Convex Welder
AC Spot Convex Welder

AC Spot Convex Welder

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Details

The projection welding machine utilizes pneumatic pressurization as its core technology. It utilizes a bearing-guided structure and consists of a body, welding transformer, pressure transmission device, and microcomputer controller. It is capable of single-cycle, multi-spot welding. It utilizes flat electrodes and T-slot structure adapter bolts for mounting. It utilizes vertical pressurization to achieve precise welding with current concentrated at the projection point. This equipment features precise weld point control and excellent electrode tracking. It is suitable for use in various industries, including automotive, tractor, and motorcycle manufacturing.

Parameters

ItemsDN-25D(T)N-40D(T)N-63D(T)N-80D(T)N-100D(T)N-150D(T)N-200
Rated capacity25KVA40KVA63KVA80KVA100KVA150KVA200KVA
Rated primary voltage380V380V380V380V380V380V380V
maximum short circuit current13500A17500A22000A27000A31500A37000A42000A
Maximum welding output45KVA73KVA122KVA166KVA222KVA296KVA386KVA
Duty cycle50%
Arm extension size220*500mm220*460mm220*450mm
Maximum pressure3900N6000N6000N6000N6000N10000N10000N
Electrode stroke60mm60/30mm60/30mm60/30mm60/30mm100/40mm100/40mm
Cooling water flow3L/min4L/min4L/min10L/min10L/min12L/min12L/min
electrode sizeelectrode tipΦ13mmΦ16mmΦ16mmΦ16mmΦ16mmΦ20mmΦ20mm
electrode holderΦ20*190mmΦ25*200mmΦ25*200mmΦ25*200mmΦ25*200mmΦ32*260mmΦ32*260mm
electrode armΦ50*320mmΦ60*200mmΦ60*200mmΦ60*200mmΦ60*200mmΦ80*240mmΦ80*240mm
Convex welding station/110*130mm110*130mm120*130mm120*130mm150*160mm150*160mm
Welding capacityTwo pcs of low-carbon steel welded together2.0+2.03.0+3.03.5+3.54.0+4.04.5+4.55.5+5.56.0+6.0


Specifications:


1. Unique Overall Structure

The machine body is designed for impact and vibration resistance, ensuring high rigidity. It undergoes precision machining to ensure precise assembly and load-bearing strength for each component.


2. Smooth and Rapid Electrode Pressurization

The cylinder, featuring an aluminum alloy barrel, low-damping seals, and a light-friction ring, is equipped with an externally piloted, high-flow solenoid directional valve for faster response and extremely sensitive follow-up, achieving exceptionally high tapping speeds.


3. Safe and Reliable Insulation

The secondary circuit utilizes an insulated system between the pressurized cylinder base and the upper arm, facilitating direct welding on the lower base without the risk of short circuits. This system is simple and practical.


4. Energy-Efficient Welding Power Supply

The main welding circuit utilizes a fully internally water-cooled resistance welding transformer and water-cooled high-power thyristor components, providing powerful output power.


5. Precise and Stable Electrical Control

Flexibly compatible with a variety of digital controllers or microcomputer controls.


6. Economical and Practical Cooling Method

Each cooling water circuit features independent flow control and flow display, saving cooling water usage. A water filter is installed at the main water inlet to prevent clogging.


7. Optimized Air System Configuration

The highly efficient air circuit layout minimizes air resistance and air loss. Key pneumatic components are imported, high-quality brands, ensuring long life and high reliability.


8. Reliable Operation and Easy Maintenance

The equipment is simple to operate, with a comprehensive control panel and intuitive parameter settings. The ergonomic design makes adjustment, lubrication, maintenance, and servicing easy.

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